Multi-functional Common Rail Test Bench

CR818-PLUS

Main Motor Drive Power
15KW
Test Oil Heating Power
2KW
Tank Volume
60L
  • Description

The CR818 series products are a new generation of upgraded products with independent intellectual property rights developed by our company. Take the CR818-PRO version as an example. Through careful research on market demand and customer feedback, the product has a modular design for each functional area. Different functional requirements of customers are combined in various ways, and the upgrade interface of optional functions is retained, which reflects its professional quality and product characteristics in terms of product design, manufacturing process and selection of key components.

Multi-functional Common Rail Test Bench CR818-PLUS CR818-PLUS Comprehensive Test Bench

Functions:

  • 1.Test high-pressure common rail injectors produced by BOSCH, DENSO, DELPHI, CATERPILLAR, CUMMINS, SIMENS, L’ORANGE, Xinfeng, CHONGYOU, BYC, LongBeng, etc.
  • 2.Test high-pressure common rail pumps produced by BOSCH, DENSO, DELPHI, CATERPILLAR, CUMMINS, SIMENS, Xingfeng, etc.
  • 3.Test the electronically controlled pump nozzles and electronically controlled unit pumps produced by Caterpillar, Delphi, Cummins, etc.
  • 4.Operating system and hardware support can automatically generate fuel quantity correction codes for electronically controlled common rail injectors: QR, IQA, IMA, ISA, c2i, c3i, (VD0) ICC.
  • 5.The test process can be selected according to the actual situation, the test data report can be automatically generated, and printing is supported.

Highlights:

  • 1.New design concept, patented product appearance.
  • 2.Equipped with the latest PRO version of the electronically controlled common rail test control system.
  • 3.The whole series of products are reasonably configured and combined to meet the needs of different customers.
  • 4.Increased safety protection level.
  • 5.The convenience of operation and maintenance have been improved accordingly.
  • 6.A series of upgrades have been made in the performance and material of equipment parts.

Parameter

ItemParameters
CR818CR818-PROCR818-PLUS
Electronic control common rail test control system versionThe latest PRO version of the electronically controlled common rail test control system
Height of main motor axis from table top125mm
Main motor drive power11KW15KW15KW
The main drive motor matches the inverter power11KW15KW15KW
Common rail injector test independent drive motor power4KW5.5KW5.5KW
Rail oil pressure system maximum pressure rail oil pressure system250MPa
Low pressure oil circuit pressure regulation range0~0.8 MPa0~1 MPa0~1 MPa
Oil temperature control range40±2oC
Test oil heating power1KW2KW2KW
Test oil cooling methodair coolingair coolingForced cooling
Test Oil Filtration System Filtration LevelLevel 2Level 3Level 3
Filtration accuracy of test oil filtration system3-5μ
Test oil main tank volume (L)40L60L60L
Device Voltage/Frequency380V 3ph/ 50HZ
Whether to support voltage customization in different countriesSupport
Net weight1280KG
Gross Weight1380KG
Machine Dimensions(L/W/H)2080X1070X1830
Package dimensions (L/W/H)2280X1270X2050

Configuration Standards

CR818 is divided into three models: CR818, CR818-Pro and CR818-PLUS according to different configurations and expanded functions to meet the different needs of different customers. Please see the table below for specific information:

ItemProject detailsCR818CR818-PROCR818-PLUS
Extended functionEngine power adjustment function-
One-key cleaning function of electronically controlled high pressure common rail injector-
6-cylinder automatic flip fuel tank (stepper motor + driver + controller, etc.)--
Oil circuit switching valve of measuring cylinder measuring system and flow meter measuring system--
Test 2, 4, and 6 high-pressure common rail injectors at the same time-
PT Injector and PT Pump Test-
Cummins X15 Injector, Q60 Injector, Timing and Metering Actuator Test
VE pump, VP37 pump, VP44 pump test--
Mounting fixtures, cam boxes, accessories, etc.1 set of universal clamps for clamping various types of electronically controlled common rail injectorsTraditional typeNew typeNew type
1 set of built-in injector connecting fixture-
Equipped with mounting brackets, spacers, bushings, couplings and other kits suitable for high-pressure common rail pump testing and connection to the main drive motor
Cam box13 Pcs23PcsUpgraded version
CR818-PLUS Test Data Display Cr818-Plus Unit Pump Internal Structure of the CR818-PLUS Multi-functional Common Rail Test Bench

Configuration Differences

We have already understood the differences in the main functional configurations of different models of the CR818 series. In order to make the equipment run better and customers can use the machine more conveniently, engineers have also upgraded more equipment details and component selection. Please see The following table:

Introduction to cost or configuration differentiation of CR818 series products

ItemDetailsCR818CR818-PROCR818-PLUS
Human-machine friendly designNew design, patent appearance
Curved door design saves space
All metal buttons, indicator lights, switches-
keyboard + mousewiredwirelesswireless
Three-proof panel installation aviation plug-
Each functional partition adopts a modular design, and some functional expansion interfaces are reserved
The low-pressure oil circuit part is independently designed as an independent module, and can be pulled out from the equipment for easy maintenance-
Industrial towline configuration (low-pressure oil supply pipes and oil return pipes are centrally stored in the towline)-
Equipped with Foma wheel, easy to move
Industrial Control System Software and HardwareEquipped with the latest PRO version of the electronically controlled common rail test control system
Hardware configuration: host + display modeIPC + DisplayHigh-performance industrial all-in-one machineHigh-performance industrial all-in-one machine
Support WIFI connection to the Internet
Support remote control and remote service
Free upgrade of new software version
Control board with extended functions-
The key configuration of the oil circuit systemLow pressure fuel supply pumpgear pumpLow noise vane pumpLow noise vane pump
Low pressure fuel supply pump drive main engine power0.55KW0.75KW0.75KW
1 set of stainless steel diversion pipes for oil return in the oil tank (effectively eliminate air bubbles generated by the oil return oil circuit)-
Special metal hose is used for the centralized return oil tank return pipe-
Low-pressure oil filter system is equipped with oil-water separator-
Low pressure piping materialPU tubeDiesel special hoseDiesel special hose
Industrial External Refrigerator Forced Brazed Plate Heat Exchanger Forced Cooling System-
Industrial cooling fan + circulating pump cooling system
Shock Resistant Stainless Steel Dial Pointer Mechanical Pressure Gauge
Back pressure throttleCarbon Steel Needle ValveStainless Steel Scaled Throttle ValveStainless Steel Scaled Throttle Valve
The test oil circuit part is connected by stainless steel 304 steel pipe-
main fuel tankCarbon steel+spray304 stainless steel304 stainless steel
304 stainless steel centralized return tank-
safety protectionThe protective door is equipped with 8mm high-strength, high-transmittance tempered protective glass;
LED running status three-color indicator warning light
Test oil automatic temperature control system + low level heating protection
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Crystal Automation is a leading Chinese manufacturer of common rail test benches and fuel injector test benches.

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Add: No.98, South Nianhua Street, Shengzhuang Town, Taishan District, Taian City, Shandong, China
Tel: +86-185 9528 8526
WhatsAPP: +86-185 9528 8526
Email: martin@crystalautotest.com
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