EPS205-PRO

EPS205-PRO is a small size, compact structure, beautiful appearance, accurate and stable test bench for high pressure common rail injector specially designed for market demand. This model is equipped with a brand-new, self-developed, high-stability multi-functional high-pressure common rail injector test system and a high-stability control board.

The EPS205-PRO high-pressure common rail injector test bench is based on the working conditions of the diesel engine ECU, and drives the high-pressure common rail injectors of Bosch, Denso, Delphi, Siemens, Cummins and other brands according to the driving mode required by the engine to realize high-pressure common rail accurate testing of fuel injectors. The test system comes with more than 4,000 sets of high-pressure common rail injector test data, separate user-defined mode, automatic test mode, compensation code generation mode, etc. are designed in the control system, and the data can be stored in groups. It is convenient for maintenance personnel to judge and maintain the working state of the high-pressure common rail injector.

Standard features

• 1. Automatically test the precise oil quantity of high-pressure common rail injector in each working condition.
• 2. Automatically generate high-pressure common rail injector fuel injection compensation correction codes (QR, IMA, C3i, etc.).
• 3. Testing Piezo Injectors.
• 4. Detect the resistance and inductance of the solenoid valve of the high pressure common rail injector.
• 5. Injection Response Time Test of High Pressure Common Rail Injector.
• 6. One-button high-pressure cleaning function of high-pressure common rail injector.
• 7. Intelligent online upgrade and remote assistance.

Standard configuration

• 1. High-precision oil volume measurement system: high-precision gear flow meter, stainless steel test pipeline, and three-stage filtration of the measurement oil circuit.
• 2. The operating host of the equipment stores more than 4,000 standard data of electronically controlled high-pressure common rail injectors.
• 3. Well-known brand, high-configuration 10.4-inch industrial all-in-one computer.
• 4. Independent research and development of a new electronically controlled high-pressure common rail injector control system (with remote control service, free upgrade, WIFI connection, etc.) and high stability control board.
• 5. Equipped with a new high-pressure common rail injector installation fixture, which is suitable for clamping various types of electronically controlled common rail injectors, and connecting special wiring harnesses and special connectors for fuel supply and oil return connections of the injectors.
• 6. Equipped with a built-in high-pressure common rail injector (rod type oil inlet mode) special adapter for oil inlet and return.
• 7. Equipped with DRV high-pressure regulator valve oil return two-stage forced heat dissipation system.
• 8. Accurate rail pressure acquisition system: Bosch pressure sensor and Bosch rail tube.
• 9. Precise rail pressure control system: Bosch high pressure proportional valve (PCV valve).
• 10. The low-pressure oil supply system adopts a three-stage filter system with a filter accuracy of 3-5µ.
• 11. The observation window of the protective door is made of 8mm high-strength, high-transmittance tempered glass.
• 12. Bosch high pressure common rail pump is used to provide high pressure test fuel: Bosch CP1.
• 13. The drive motor adopts a well-known brand servo motor.
• 14. Equipped with the waste oil tank: collect the waste oil on the countertop and the flushing waste oil of the injector.
• 15. Both the waste oil tank and the test fuel tank are made of industrial 304 stainless steel.
• 16. The main measuring pipeline is connected by industrial 304 stainless steel pipe.
• 17. The one-key cleaning button, indicator light, harness adapter, etc. are all metal and have a high protection level.
• 18. Equipped with wireless key and mouse.
• 19. Equipped with a foldable keyboard tray and a detachable mouse tray.
• 20. The bottom workbench can be selected according to customer needs.
• 21. Equipped with test fuel heating function, fuel tank liquid level alarm function. (test fuel low level and waste fuel tank high level).

Parameter

Specification	EPS205-PRO
Servo Motor Power	2.6kW
heating power	1KW
Ambient temperature	< 35oC
High pressure range	0-200MPa
common rail pump	BOSCH CP1
Control circuit voltage	DC12V/DC24V
Fuel tank capacity	22L
Waste fuel tank capacity	3L
noise level	< 75dB
supply voltage	220V Single phase（standard）/380V 3ph（Optional）
frequency	50Hz/60HZ
electric current	20A(Max)
Net weight	230KG（with base） 170KG（without base）
size	860x 775x 1450mm（with base） 860*775*940mm（without base）

Highlights:

• 1. The overall shape is novel and beautiful, with a new patented appearance, compact structure, and modular design. According to customer needs, you can choose to configure the bottom workbench (with four large drawers).
• 2. The door of the lift-up operation room, the observation window glass is high-strength, high-transmittance 8mm thick tempered glass, the structure is simple and reliable, and the operating space is large enough to facilitate test operations.
• 3. Bright LED lighting in the operating room.
• 4. The new fuel injector installation fixture is easy to operate, reliable and stable.
• 5. Well-known brand high-configuration industrial all-in-one machine, stable and fast operation. The new self-developed control system is easy and stable to operate.
• 6. High-strength foldable keyboard stand, detachable mouse stand, easy to operate.
• 7. Imported ultra-high pressure hose, high pressure test is more reliable.
• 8. One-button cleaning function of fuel injector.
• 9. The fuel supply pipeline adopts a fine filter with large flow rate and high filtration precision (3-5μ).
• 10. High reliability synchronous belt transmission mechanism, stable and reliable operation, easy maintenance.
• 11. Waste oil tank: 304 stainless steel material, with oil level and liquid level switch, the interface will indicate when the liquid level is high.
• 12. PCV valve oil return radiator adopts two-stage heat dissipation, which has better heat dissipation effect and well controlled temperature rise.
• 13. The main measuring pipeline is made of 304 stainless steel pipe, which is more reliable in operation and more accurate in measurement.
• 14. The tool box adopts extended large-capacity drawers, equipped with high-strength industrial drawer guide rails.
• 15. The high-strength universal foma wheel is designed at the bottom, which makes the equipment easy to move without affecting the stability of the test.